BalTec Relies on SICK for High-Performance Safety Solutions
Swiss machine builder BalTec has developed a next-generation electrical riveting machine, replacing traditional pneumatic drives with servo technology to deliver improved speed, efficiency, and flexibility. The result? A compact machine capable of handling radial, orbital, and roller forming processes—all in one.
As a global leader in connection technology, BalTec demanded the highest safety standards for this innovation. The goal: meet Performance Level e (EN ISO 13849) across all machine variants. For trusted, industry-proven protection, BalTec chose SICK as its safety technology partner.
SICK’s deTec4 Core light curtain, STR1 transponder safety switch, and TR10 Lock were selected for their performance, reliability, and smart design. “Using these three systems, we implemented the highest standard of safety—all from a single source,” says Klaus Huber, BalTec’s product development lead.
Features like short response times, compact dimensions, and flexible configuration options allowed seamless integration into the machine’s ergonomic design—maximising operator safety without sacrificing accessibility or efficiency.
Beyond hardware, SICK’s support for on-site diagnostics via NFC-enabled Safety Assistant apps aligns with BalTec’s forward-thinking approach to HMI and serviceability.
With innovation at its core and safety as a non-negotiable, BalTec’s “Electric” family sets a new benchmark—supported by smart, reliable safety from SICK.
SIG300 IO-Link Master:
Smarter Integration for Intelligent Automation
The rise of connected factories demands seamless communication between sensors, machines, and cloud systems. SICK’s new SIG300 IO-Link Master is designed to meet that challenge—offering unmatched flexibility, intelligent signal processing, and simplified integration in one compact, IP67-rated device.
With eight configurable ports, support for up to 102 digital signals, and compatibility with fieldbuses like EtherCAT, PROFINET, and EtherNet/IP, the SIG300 is built for real-world industrial applications. More than just a gateway, it’s a powerful edge device bridging the gap between OT and IT—enabling real-time data transfer via JSON-REST API and MQTT to cloud platforms and analytics systems.
Streamlined Setup, Seamless Connectivity
Users can configure IO-Link devices directly via the SIG300’s web interface—no additional software required. Through SICK’s Function Block Factory, function blocks are generated for easy integration across heterogeneous control environments. A built-in Backup & Restore feature enables effortless device replacement and duplication of configurations, saving valuable time on commissioning and maintenance.
Integrated Logic Editor for Edge Intelligence
Unlike many IO-Link Masters, the SIG300 features an onboard logic editor, enabling local pre-processing tasks like counting, averaging, and threshold monitoring. This reduces PLC load, speeds up response times, and minimises cloud data transfer—delivering significant savings and enhanced system performance.
Built for Modern Automation
From condition monitoring and quality control to automated handling and process optimisation, the SIG300 helps industries capture and act on critical data. Whether flagging sensor drift, enabling targeted maintenance, or supporting real-time visual alerts, it improves operational insight while reducing downtime.
For automation teams looking to scale smarter, the SIG300 delivers a future-ready solution that’s powerful, compact, and easy to integrate.
